U.S. product recall events decline, but number of units impacted grows

Medical device recalls hit a 10-year high with 602 million units called back, according to Sedgwick.

“While the ongoing global health crisis continues, it seems that regulators across most market categories are looking ahead and starting to increase surveillance and enforcement,” Chris Harvey, Sedgwick senior vice president, said in a release. (Credit: Naypong Studio/Shutterstock.com)

For the second year in the past decade, more than 1 billion units of food, drugs, medical devices, automobiles and consumer products were recalled, according to Sedgwick’s State of the Nation Recall Index report. However, the number of recalls actually declined for most industries during the past year, but the number of units impacted per event increased.

During 2021, three recalls occurred that involved more than 100 million units, Sedgwick reported. This included a medical device and pharmaceutical recall that each had more than 108 million impacted units, while a single syringe recall involved in excess of 267 million units. In 2021, there were more than 602 million medical devices recalled, which was the highest number of units affected (in the sector) in a single year during the past decade.

While medical devices saw a surge in retracted units, the adjacent pharmaceutical industry saw a five-year low in the number of recall events with just 274 during the past year. Similarly, consumer product recall volume hit a five-year low in 2021, which also saw food recalls hit an 11 year low with just 414 events. Automotive recalls also fell 44% compared to the year prior, with 28.4 million units impacted, according to Sedgwick.

What will 2022 hold?

Projecting into the now unfurling year, Sedgwick anticipates regulation and enforcement to increase across industries. What follows are specifics for the five key industries studied:

“While the ongoing global health crisis continues, it seems that regulators across most market categories are looking ahead and starting to increase surveillance and enforcement,” Chris Harvey, Sedgwick senior vice president, said in a release. “Businesses, especially those that made changes to their operations or suppliers during the pandemic, must be ready for more inspections and oversight. My advice is to review all recall management, crisis and communications plans now before the regulators come knocking.”

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